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The inability of available situation displays to provide a decelerating instrument approach capability to a hover led to a flight research program in which control-command information was displayed for three degrees of freedom. The test aircraft (NASA's CH-46C in-flight simulator) was stabilized with high-gain attitude command system. Using this system, the pilot was able to decelerate the aircraft to a hover while simultaneously following a 6 deg glidepath. Although these tests demonstrate the potential of this concept, a number of factors, including adequate integration of command and situation information, were identified as affecting pilot acceptance of the system.

The development from program inception of major Apollo spacecraft systems is reviewed. Those subsystems which required significant advances in current technology are highlighted, and important system development derived from Project Mercury and the Gemini Program is discussed where pertinent. The overall approach to satisfaction of mission requirements in the Apollo spacecraft is outlined in relation to the manned lunar landing. The paper illustrates that all mission-critical systems were designed with a high degree of reliability and redundancy because of the limited flight frequency, the denial of inflight maintenance, and the absence of an inflight rescue capability. For the lunar module, the first true spacecraft, significant unknowns that faced spacecraft designers could not be effectively resolved in any of the earth-orbit flight programs.

Large launch vehicle systems are examined in terms of design and operating characteristics and potential applications. A brief history of the development of Saturn V is followed by a discussion of potential cost-saving simplifications. Potentially attractive intermediate payload derivatives of Saturn V and the use of a nuclear third stage are considered along with potential missions. New concepts and technology discussed include low-cost expendable, partially reusable, and fully reusable systems in which the launch vehicle and spacecraft are integral. The need for, and desired characteristics of, a reusable “space shuttle” system are indicated and a brief description of alternate approaches to obtaining this system are presented.

The process of reducing a physical system to a mathematical representation is a prevalent task mutual to all fields of analysis. Sometimes the system of equations, or mathematical model as commonly known, will be modified on a trial and error basis to make the model respond in some predetermined fashion or react so as to match behavioral data obtained from the actual physical system. This paper presents a survey of activities to produce logically based schemes to generate mathematical models by making use of experimentally derived information. Primary attention is given to modeling of mechanical structures for purposes of dynamic analysis. Emphasis is given to current effort at Goddard and in particular to the recent studies designed to verify the practical effectiveness of a specific modeling scheme. Strengths and weaknesses of the various modeling schemes are discussed.

Due to the wide and ever increasing application of thermoplastic parts in the automotive industry, the measurement and interpretation of their properties must be thoroughly understood before anyone can hope to correctly utilize the results in material selection, product design, and performance analysis while all these can be greatly influenced by the end-use conditions. Tensile properties of thermoplastics, such as stress and strain at yield, ultimate tensile strength, and Young's modulus, are among the most widely measured and cited mechanical properties for material evaluation, quality control, structure design, modeling, and failure analysis. This paper deals with several major challenges that an engineer may face when attempting to obtain accurate tensile property data for thermoplastics. One such challenge is the trend of automotive industry today to convert from ASTM to ISO procedures for thermoplastics evaluation and product certification.

Honeywell is developing a 50-kW, high efficiency PEM fuel cell stack system (FCSS) for use in light-duty vehicle transportation under sponsorship from the Department of Energy (DOE) and the South Coast Air Quality Management District. The performance goals of the FCSS include weight, volume, cost, efficiency, and transient performance. The project includes design, testing, and delivery of the FCSS to DOE. A conceptual system design is presented including trade study results and the technology gaps that must be bridged to meet the DOE goals.

Simulated spacecraft water recovery wastewater feed streams were purified with a three-stage vacuum rotary distillation processor (TVRD) during a series of tests conducted to evaluate the operation of this technology. The TVRD was developed to efficiently reclaim potable water from urine in microgravity by NIICHIMMASH (Moscow, Russia). A prototype was evaluated at the Honeywell Space Water Reclamation test lab, where a special test setup was assembled to evaluate the performance of the TVRD. This paper discusses the TVRD technology, test description, test results, and performance analysis. Tests were conducted using four streams of wastewater: pretreated human urine, bioprocessor effluent, reverse osmosis brine ersatz, and deionized water. The testing demonstrated that greater than 90 percent water recovery can be reached with production rates of 2.2 to 2.9 kg/hr (4.84 to 6.30 lb/hr).

Aircraft accidents caused by explosion of the vapor within the fuel tanks have been the subject of many recent articles. Methods of either suppressing the combustion or preventing the ignition have been considered. Indeed, solutions such as liquid nitrogen, halon, and reticulated foam have been installed on production aircraft. However, these have proved to be expensive to operate or are being phased out. By working together, the authors have developed the capability to provide fully integrated On-Board Inert Gas Generating Systems (OBIGGS) based on novel hollow fiber membrane technology. An overview of the advantages of such an approach is presented together with an outline of the system design method. The importance of considering the effect of differing flight profiles, and the inter-reactions of the OBIGGS, with the Fuel System, Engine Bleed Air Management, and Environmental Control Systems in the design process are emphasized.

The Biological Wastewater Processor Experiment Definition team is performing the preparatory ground research required to define and design a mature space flight experiment. One of the major outcomes from this work will be a unit-gravity prototype design of the infrastructure required to support scientific investigations related to microgravity wastewater bioprocessing. It is envisioned that this infrastructure will accommodate the testing of multiple bioprocessor design concepts in parallel as supplied by NASA, small business innovative research (SBIR), academia, and industry. In addition, a systematic design process to identify how and what to include in the space flight experiment was used.

This paper summarizes the Power, Avionics and Software (PAS) 1.0 subsystem integration testing and test results that occurred in August and September of 2013. This paper covers the capabilities of each PAS assembly to meet integration test objectives for non-safety critical, non-flight, non-human-rated hardware and software development. This test report is the outcome of the first integration of the PAS subsystem and is meant to provide data for subsequent designs, development and testing of the future PAS subsystems. The two main objectives were to assess the ability of the PAS assemblies' to exchange messages and to perform audio tests of both inbound and outbound channels. This paper describes each test performed, defines the test, the data, and provides conclusions and recommendations.

Turbochargers are widely used to boost internal combustion engines for both on and off high way applications to meet emission and performance requirements. Due to the high operating temperature, turbochargers are subjected to hostile environment. Low vibration level is one of the key requirements while designing turbo for every application. An engine bracket is employed to support turbine housing to reduce total vibration level. Turbine housing in the turbocharger is commonly equipped with boss to accommodate the engine bracket supporting which eventually includes additional constraints in the turbocharger system. Additional constraints in the turbine housing can lead to adverse impact in the Thermo-Mechanical Fatigue (TMF) life of the housing component. Boss generally has critical influence to thermal stress distribution of the turbine housing.

NASA is working to develop a new lunar lander to support lunar exploration. The development process that the Altair project is using for this vehicle is unlike most others. In “Lander Design Analysis Cycle 1” (LDAC-1), a single-string, minimum functionality design concept was developed, including life support systems for different vehicle configuration concepts. The first configuration included an ascent vehicle and a habitat with integral airlocks. The second concept analyzed was a combined ascent vehicle-habitat with a detachable airlock. In LDAC-2, the Altair team took the ascent vehicle-habitat with detachable airlock and analyzed the design for the components that were the largest contributors to the risk of loss of crew (LOC). For life support, the largest drivers were related to oxygen supply and carbon dioxide control. Integrated abort options were developed at the vehicle level.

The design, development and testing of electric brakes for the DARPA/USAF/Boeing X-45A Unmanned Combat Air Vehicle (UCAV) demonstrator is discussed. The UCAV effort presented a new set of challenges and capability requirements for the brake system. A selection of electric brake technical development results is presented.